A Study on the Electrical and Heat Generation Characteristics of an Induction Motor under Restrained Operation 


Vol. 38,  No. 1, pp. 25-33, Feb.  2023
10.14346/JKOSOS.2023.38.1.25


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  Abstract

In this study, we determined the failure rate and fire status of electric motors widely used in domestic and industrial devices and analyzed the associated fire risks by identifying the electrical and temperature characteristics of electric motors under the normal and restrained operation modes in industrial sites and laboratories. A 2.2kW motor used for driving a conveyor during the vulcanization process in a rubber product manufacturing plant was employed as the study object and was exposed to a high- temperature environment as this motor is widely used in industrial sites. The current amplitude was 4.45–4.50 A during normal operation and 38.2–41.5 A during restrained operation due to the pinching of products and semi-finished products (i.e., 8.5 times higher than that during normal operation). The leakage current amplitude was 0.33 mA during both operation modes. The temperature of the workplace in summer was 42.38°C, indicating a poor environment for the installed motor. In the laboratory, the current and temperature of the coil inside a 3.7kW motor were measured under the restrained operation mode as performing measurements of the coil inside the motor in industrial sites is challenging. The current amplitude during normal operation was 3.5 A, whereas that during restrained operation for 30 s was 51.7–58.6 A, which is 14.8–16.7 times higher than that of normal operation. Moreover, the temperature of the motor coil increased from 22.9°C to 101°C. Based on the experimental data, we derived the temperature increase formula according to the restrained operation time by performing a regression analysis and verified the time at which the temperature exceeded the stipulated limit for the insulation grade. The findings presented in this paper can be utilized to establish fire-prevention measures and perform safety management of motors of the same type or with a similar capacity.

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  Cite this article

[IEEE Style]

이종찬 and 김. 김성철, "A Study on the Electrical and Heat Generation Characteristics of an Induction Motor under Restrained Operation," Journal of the Korean Society of Safety, vol. 38, no. 1, pp. 25-33, 2023. DOI: 10.14346/JKOSOS.2023.38.1.25.

[ACM Style]

이종찬 and 김두현 김성철. 2023. A Study on the Electrical and Heat Generation Characteristics of an Induction Motor under Restrained Operation. Journal of the Korean Society of Safety, 38, 1, (2023), 25-33. DOI: 10.14346/JKOSOS.2023.38.1.25.