Study on the Optimal 3D Printing Conditions for Waterproof Thermal Manikin Generation 


Vol. 58,  No. 5, pp. 223-232, Oct.  2021
10.12772/TSE.2021.58.223


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  Abstract

As the consumers’ interest in the functionality of clothing increases, various test methods are being developed and standardized. Amongst them, thermal manikins are being actively used to test the thermal insulation property of clothing. However, it is difficult to commercialize them due to the high cost as well as the difference in the heating mechanism from that of an actual human body. To resolve this issue, a new method for three-dimensional (3D) printing will be explored that will consist of flexible heat pipes inside the printed manikin. However, the preliminary experiments have confirmed that fluid leakage occurs at the bottom. Therefore, the conditions that have maximal waterproof performance while minimizing the printing time for different materials such as polylactic acid (PLA) or thermoplastic polyurethane (TPU) as well as the g-code generation conditions, for instance, layer thickness and top/bottom surface fill pattern, were explored. The ultimate waterproof performance of the printed specimen was measured using the KS K ISO 811 test method. As a result, the linear structure of the PLA filaments was found to have optimal waterproof performance with the shortest 3D printing time.

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